Mapvision Quality gate 2200

100% in line measurement

Quality Gate is a 100% inline inspection system for compact chassis, body and transmission components such as trailing arms, side beams and axle components.

Mapvision technology is the world’s first self-diagnosing, fully-digital multi-camera inspection technology. Photogrammetry, vision and CAD are the basis of this solution that allows you to measure each characteristics of each part within the cycle time of the line.

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Ideal solution for 100% in line inspection: Quality Gate 2200

Mapvision Quality Gate 2200 helps you not to send bad parts to your customer. Identify if you are out of dimensional tolerance, detect defects (presence of bolts, nuts and threads) and lack of components. You will get the most benefit if you place it behind the welding line.

It also helps you adjust your process. Get your pieces closer to the nominal and adjust the process in real time. Mapvision provides 100% traceability by storing all information and giving the possibility of re-inspecting all parts. This means that you will be able to control even the pieces that are on the road.

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Maximun part size. 330 x 860 x 320 mm.

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Related Products and Services

With this system you can use different softwares depending on your needs and uses. We will always advise you about the most appropriate complement for your company if you wish. Do not hesitate to ask us.

Applications

Learn about our specific solutions for: cross car beams, subframes and twist beam axles.

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System configuration

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AD1 22: Automatic door

A robot loads the part from one side

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AD2 22: Two automatic doors

Robot loading and unloading from either side

Custom Solution

We offer an integral solution suited to your needs. Experience tells us that collaboration with the customer is the basis of the success of this type of project and therefore from the beginning we work together to identify what are the main requirements and propose the best solution

In all projects we include the MapCare service. Includes support, calibration, annual maintenance and software update

We accompany you throughout the life of the project: definition of the project, installation, training, programming, user support and technical assistance. Sariki is formed by a team of 60 highly specialized people with more than 35 years of experience in the field of metrology

You also have the Green part program service available. We adjust the process with you and offer you advice and training

Technical specifications

Cycle time

Measurement speed: hundreds of 3D features (x,y,z) in less than 30 seconds in automatic operation, depending on line automation and part loading

Accuracy

  • Repeatability: typically +/- 0.02 mm with real production parts
  • System performance is verified with MSA Type-1 and Type-2/3 studies, using production parts
  • Measurement self-diagnosis through multi-camera correlation calculations

Maximum size of measured part

Maximum part dimensions
330 x 860 x 320 mm (L x An x Al)

System size

Gate Unit: 2100 x 1600 mm

Number of inspected features

Up to 80 features, typically 20 – 40 features

Inspections

  • 3D measurement with x, y and z data of each feature
  • Calculation of angles, distances, etc.
  • Visual inspection with presence and orientation of components such as weld nuts, weld studs and clip nuts

Parts to be inspected

  • Trailing arms
  • Side beams
  • Axle components
  • Aluminium and magnesium cast components

Do you need more info?