Mapvision Quality gate 2200
100% in line measurement
Quality Gate is a 100% inline inspection system for compact chassis, body and transmission components such as trailing arms, side beams and axle components.
Mapvision technology is the world’s first self-diagnosing, fully-digital multi-camera inspection technology. Photogrammetry, vision and CAD are the basis of this solution that allows you to measure each characteristics of each part within the cycle time of the line.
Ideal solution for 100% in line inspection: Quality Gate 2200
Mapvision Quality Gate 2200 helps you not to send bad parts to your customer. Identify if you are out of dimensional tolerance, detect defects (presence of bolts, nuts and threads) and lack of components. You will get the most benefit if you place it behind the welding line.
It also helps you adjust your process. Get your pieces closer to the nominal and adjust the process in real time. Mapvision provides 100% traceability by storing all information and giving the possibility of re-inspecting all parts. This means that you will be able to control even the pieces that are on the road.
Maximun part size. 330 x 860 x 320 mm.
Related Products and Services
With this system you can use different softwares depending on your needs and uses. We will always advise you about the most appropriate complement for your company if you wish. Do not hesitate to ask us.
Learn about our specific solutions for: cross car beams, subframes and twist beam axles.
AD1 22: Automatic door
A robot loads the part from one side
AD2 22: Two automatic doors
Robot loading and unloading from either side
We offer an integral solution suited to your needs. Experience tells us that collaboration with the customer is the basis of the success of this type of project and therefore from the beginning we work together to identify what are the main requirements and propose the best solution
In all projects we include the MapCare service. Includes support, calibration, annual maintenance and software update
We accompany you throughout the life of the project: definition of the project, installation, training, programming, user support and technical assistance. Sariki is formed by a team of 60 highly specialized people with more than 35 years of experience in the field of metrology
You also have the Green part program service available. We adjust the process with you and offer you advice and training
Measurement speed: hundreds of 3D features (x,y,z) in less than 30 seconds in automatic operation, depending on line automation and part loading
- Repeatability: typically +/- 0.02 mm with real production parts
- System performance is verified with MSA Type-1 and Type-2/3 studies, using production parts
- Measurement self-diagnosis through multi-camera correlation calculations
Maximum size of measured part
Maximum part dimensions
330 x 860 x 320 mm (L x An x Al)
Gate Unit: 2100 x 1600 mm
Number of inspected features
Up to 80 features, typically 20 – 40 features
- 3D measurement with x, y and z data of each feature
- Calculation of angles, distances, etc.
- Visual inspection with presence and orientation of components such as weld nuts, weld studs and clip nuts
Parts to be inspected
- Trailing arms
- Side beams
- Axle components
- Aluminium and magnesium cast components